The success of any process-intensive industry relies heavily on proper care and management of the machinery powering the work. Unplanned downtime or inefficient maintenance routines can reduce productivity, eat away at your profits, and increase maintenance costs.
At Bently Nevada, we understand the machine health and predictive maintenance challenges our customers face. OurSystem 1 condition-monitoring softwarehas been designed as an all-in-one answer to your most difficult automation, asset management, and condition-monitoring system challenges. Building on the strategic pillars ofConnectivity,Analytics, andVisualization, the System 1 vibration analysis platform provides the plantwide critical asset, vibration monitoring, and diagnostics data and analytics solutions you need to keep your plant running smoothly and avoid unplanned downtime, breakdowns, and maintenance costs.
System 1’s connected condition-based maintenance platform gathers and stores important machine health data across your entire enterprise in one central location, for real-time analysis, diagnosis, and preventative condition-based maintenance. Make data-informed decisions and achieve true operational intelligence withSystem 1condition-monitoring software.
System 1: Plantwide monitoring with clarity and context for the refining business
By combining industry-leading connectivity, root cause analytics, metrics, and visualization capabilities, System 1 is the premier condition-based maintenance and condition-monitoring platform for refinery operators. See how System 1 condition-monitoring software provides solutions to common refinery challenges.
Predictive, condition-based maintenance proves challenging when critical data is scattered across varying and incompatible systems. System 1’s flexible architecture allows for broad access to machine, process and controls data. Data from Bently Nevada machinery monitoring systems combine with data from other sources in the plant to provide a holistic view of the health of your assets.
Intelligent data management is the combination of two key capabilities within System 1. The first is state-based data collection, which allows data to be collected at different rates based on different machine operating modes. The second is data thinning algorithms, which periodically summarize historical data into smaller data sets with fewer data points, effectively reducing the overall storage memory requirements and ensuring storage capacity for years to come.
System 1 supports the industry-standard OPC UA protocol for export of waveforms, trends and alarm data to other data systems, data lakes and analytics platforms. Built-in data replication and data diode support allow System 1 data to be transferred securely over public and internal networks, making your data available where needed; while simplifying compliance to NERC CIP and other international cybersecurity standards.
System 1 supports a proactive machinery monitoring strategy by detecting changes in conditions before failure occurs.System 1's state-based alarm configuration allows collected data to be compared against varying alarm levels, depending on the load and operating states of the machine.
System 1’s Decision Support option helps put your staff’s years of machine learning to use with customizable rules that offer advanced insights into the behavior of your machines and process conditions.
System 1’s advanced machine condition analytics can be enhanced with Bently Performance giving users access to extensive thermodynamic and mechanical information on machine assets.
System 1’s HMI capability allows you to create a virtual depiction of your plant assets with color-coded indicators of machine health.
Vibration analysis is a complicated science. Bently Nevada has been a leader in the design of tools that allow our users to perform the necessary functions of the job: trend analysis and baselining, alarm prioritization and suppression, detailed fault and root-cause analysis, repair confirmation and setpoint management. With System 1’s asset-specific plot types, users can quickly identify machine irregularities for proactive condition-based maintenance and optimization. The machinery data you need with context and clarity.
Case management provides the tools necessary to add notes to instances of machine damage, generate reports to communicate repair needs to the field or plant teams, and create machine audit files as archives for future reference.
Plantwide machine health condition monitoring
Now you can easily leverage the power of System 1 for automated, actionable analytics for your gas turbines
System 1 provides seamless integration with a variety of industry-leadingmachinery monitoringand protection hardware, vibration sensors, and sensor platforms. When integrated with System 1, these devices allow reliability engineers real-time access to the machine asset-health data they need to improve plant productivity and machine reliability. A few of these devices from Bently Nevada and Baker Hughes are highlighted below:
- Orbit 60 Series -Machinery Protection and Condition Monitoring Device
- 3500 -Machinery Protection and Condition Monitoring Device
- vbOnline Pro -Scanning Condition Monitoring Device
- Ranger Pro -Wireless Condition Monitoring Device
- SCOUT -Portable Condition Monitoring Device
Bently Nevada Maintenance & Support Agreements
Bently Nevada's Maintenance and Support Agreements help you get maximum value from your condition monitoring investment
From Basic Support to Premier, choose the plan that works best for you:
- Software Updates
- Technical Support
- License & Entitlement
- Training
Bently Nevada's Cyber Asset Protection (CAP) subscription for System 1 provides customers with cyber security best practices for patching and defending System 1 Servers and Clients using patch management and antivirus/host intrusion protection. CAP includes tested, documented, scripted and securely delivered Windows® and antivirus patches on a monthly basis for System1 Servers and Clients saving time and providing additional cyber security threat management capabilities. CAP is supplied under a Premier level M&S Agreement or as a standalone option.
Bently HOSTprovides the solution you need to add advanced condition monitoring to your facility without the high cost of software infrastructure and onsite experts
Everything you need from a condition monitoring program at a lower cost of ownership:
- Software and hardware hosting
- 网络资产管理和保护(health monitoring, backup, updates, anti-virus, patches)
- Remote support
- Remote system health check
- Ensure condition monitoring system is healthy